For job shops, custom manufacturers & estimating desks

Your closed jobs already told you.Your open quotes aren't listening.

Layer 1 measures the drift between what you quoted and what jobs actually cost — per work type, per component, dollar-weighted. Layer 2 crosses it against the quotes sitting in buyers' inboxes right now. The headline is a dollar figure: open quotes priced on estimates your own data has already disproven.

Get the Calibration Tripwire — $99one-time · instant download · yours to keep
Five deliverables · runnable
Runnable calibration engine (Python, zero-dep)
engine
Workbook — Dashboard · Closed Jobs · Open Quotes
xlsx
Cost Calibration Playbook
docx
Exposed Quote Rescue Runbook
docx
Worked sample — 12 closed jobs, 7 open quotes
csv
Works alongside
RFQ Bid/No-Bid Triage Gate · AI Pricing & Quote Studio · Margin Leak Auditor
01.The Problem

The margin was never there. Your data knew.

Filed, never read

Every closed job is a test of an estimating assumption against reality. Most shops file the result and price next month's quotes on the assumption the last four jobs just disproved.

Paper margin

A quote showing 18% margin on a labor standard running +22% hot is really showing low single digits. The spreadsheet looks healthy because it's computing from the disproven number.

$149,500

In the shipped sample, 45.3% of the open quote book is priced on estimates the shop's own closed jobs disproved. That figure exists in your shop too — it just isn't on a dashboard yet.

02.See It Work

Drag a drift across the tolerance. Watch $122,000 release.

Desk verdict
QUOTE BOOK COMPROMISED$149,500 of $329,900 open quotes (45.3%) priced on estimates your closed jobs already disproved
Layer 1 — what your closed jobs proved
CNC Machining
4 closed jobs · labor +3.0% · material -2.0% · setup +4.0%
CALIBRATED
Welded Assemblies
4 closed jobs · labor +22.0% · material +8.0% · setup +12.0%
QUOTING BLIND
Sheet Metal
3 closed jobs · labor +9.0% · material +11.0% · setup +6.0%
DRIFTING
Powder Coating
1 closed jobs · labor +2.5% · material +4.0% · setup +2.5%
UNPROVEN
Layer 2 — your open quote book, inheriting that proof
Meridian Valve Co
Q-2101 · CNC Machining · $38,000
SEND
Ironline Structures
Q-2102 · Welded Assemblies · $122,000
DO NOT SEND AS PRICED
Apex Rail Systems
Q-2103 · Welded Assemblies · $54,000
SEND
Delta Conveyor
Q-2104 · Sheet Metal · $27,500
REPRICE FIRST
Harbor Marine
Q-2105 · Sheet Metal · $18,000
SEND
Grover Fabrication
Q-2106 · Powder Coating · $9,400
UNPROVEN COSTING
Statewide Utility
Q-2107 · CNC Machining · $61,000
SEND

Try it: drag Welded Assemblies' actual labor down until the drift crosses 15% — the type recalibrates and the $122,000 Ironline quote releases on its own. Or mark it repriced — same release, other path. This demo runs the same math as the workbook and engine, in memory only — it resets on reload, sets no price, and scores work types, never people.

03.The Engine

Runnable, zero-dependency, and verified before it shipped.

The exact output below is from the engine running against the shipped sample — every boundary, verdict cell, and release path independently reproduced by a 137-assertion verifier before packaging. Two Welded Assemblies quotes are the teaching pair: same work type, one gates at $122,000, the repriced twin reads SEND.

QUOTE-TO-ACTUAL COST CALIBRATION TRIPWIRE — QCC-099
==============================================================================
LAYER 1 — what your closed jobs proved
  CNC Machining        CALIBRATED     jobs  4   labor     +3.0%  material     -2.0%  setup     +4.0%
  Welded Assemblies    QUOTING BLIND  jobs  4   labor    +22.0%  material     +8.0%  setup    +12.0%
  Sheet Metal          DRIFTING       jobs  3   labor     +9.0%  material    +11.0%  setup     +6.0%
  Powder Coating       UNPROVEN       jobs  1   labor     +2.5%  material     +4.0%  setup     +2.5%
------------------------------------------------------------------------------
LAYER 2 — your open quote book, inheriting that proof
  Q-2101   Meridian Valve Co        $    38,000   SEND
  Q-2102   Ironline Structures      $   122,000   DO NOT SEND AS PRICED  (worst: labor)
  Q-2103   Apex Rail Systems        $    54,000   SEND  (drift applied)
  Q-2104   Delta Conveyor           $    27,500   REPRICE FIRST  (worst: material)
  Q-2105   Harbor Marine            $    18,000   SEND  (drift applied)
  Q-2106   Grover Fabrication       $     9,400   UNPROVEN COSTING
  Q-2107   Statewide Utility        $    61,000   SEND
------------------------------------------------------------------------------
DESK: QUOTE BOOK COMPROMISED
$149,500 of $329,900 open quotes (45.3%) are priced on estimates your own closed jobs have already disproven.
SEND 4 / REPRICE FIRST 1 / DO NOT SEND AS PRICED 1 / UNPROVEN COSTING 1   biggest exposed: Q-2102
04.The Standard

Three rules the verdict never breaks.

Worst component, never the average

A work type dead-on for material and +22% on labor is QUOTING BLIND, not “about 10% off.” Averaging components is how a costing problem hides for a year; the worst component is named so you know which standard to rebuild.

Unproven is not calibrated

Fewer than three closed jobs is anecdote, not calibration. An UNPROVEN type is never CALIBRATED by default — that is the tool refusing to guess — and its quotes read UNPROVEN COSTING until the proof gap closes.

The gate releases on work, not time

DO NOT SEND AS PRICED lifts exactly two ways: the type recalibrates as corrected closed jobs accumulate, or the quote is repriced with the measured drift applied. There is no snooze.

05.What This Is — And Isn't

A feedback loop, not a job-costing system.

What it is
  • The closed-loop check your job-costing data already contains but nobody runs.
  • Per-type, per-component drift — dollar-weighted — with the worst component named.
  • A live exposure figure: the open dollars still priced as if the drift weren't proven.
  • Deterministic and offline — engine and workbook compute identical results.
What it isn't
  • Not a job-costing or ERP system — it reads the numbers yours already produces.
  • Not a pricing tool — it corrects a cost basis; the price stays your call.
  • Not a forecast — it measures what happened, which is exactly why it's hard to argue with.
  • Not a grade on any estimator — work types are categories; no person field exists.

Honest boundary: this system is a deterministic costing-discipline aid. It measures drift between your quoted and actual costs by work type — never scoring an estimator, salesperson, or any person — sets no price, and connects to nothing. It is not financial, accounting, or legal advice; pricing decisions remain yours.

06.Who It's For

Built for the desk that owns the estimate.

Job shops and custom manufacturers whose labor standards haven't been re-timed since the routing changed
Contract manufacturers where quoted setup and actual setup have quietly diverged for a year
Owners and GMs who keep winning work that closes thinner than it was quoted — and want the pattern named
Estimating desks that split quotes into labor / material / setup and can pull 60–90 days of closed jobs
Shops about to raise prices who want to correct the failing component instead of blanket-raising everything
Anyone running the RFQ Bid/No-Bid Triage Gate whose margin-path inputs deserve a proven cost basis
08.Common Questions

Straight answers before you buy.

It's the dollars of open quotes sitting in a work type whose estimating assumptions your own closed jobs have already disproven — either drifting (worst component beyond 5%) or quoting blind (beyond 15%, or a component quoted at $0 that showed up real in actuals) — and not yet repriced. In the shipped sample that's $149,500 of a $329,900 open book: 45.3%, QUOTE BOOK COMPROMISED. It is your data disagreeing with your prices, in dollars.

Your data already voted.
Count it.

One purchase, lifetime access, 12 months of updates. $99, once.

Honest boundary: a costing-discipline aid, not financial or accounting advice — it measures drift in work types and never scores a person.

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